Auditing training in car production at GKN Automotive

GKN Automotive

Digital Learning

Laptop displaying business improvement comparison with split screen showing 'Virtual' approach (bar chart visualization) on left and 'Gemba' approach (facility illustration) on right against blue background.
Laptop displaying business improvement comparison with split screen showing 'Virtual' approach (bar chart visualization) on left and 'Gemba' approach (facility illustration) on right against blue background.
Laptop displaying business improvement comparison with split screen showing 'Virtual' approach (bar chart visualization) on left and 'Gemba' approach (facility illustration) on right against blue background.

We're excited to share our innovative digital learning solution for GKN Automotive, this project demonstrates the power of strategic instructional design in addressing critical workplace training needs.

When GKN Automotive approached us, they identified a significant gap in their training approach to auditing processes. Their challenge was clear: create a comprehensive learning module that would standardise auditing practices across their entire workforce, ensuring consistency, effectiveness, and clarity in a complex automotive production environment.

Project Brief

Duration:

5

Weeks

Our approach went far beyond traditional training materials. We developed a well thought out digital learning module that would empower workers at all levels to understand and execute effective auditing processes. The goal was to create a learning experience that was not just informative, but truly effective in how employees approach quality control and process evaluation.

Using Articulate Rise, we built an interactive, responsive learning platform that breaks down the complex auditing process into clear, digestible components. The module systematically addresses key learning objectives: explaining the purpose of audits, describing the characteristics of a successful audit, identifying escalation procedures, and developing effective documentation techniques.

Animation became a powerful tool in our instructional design strategy. Utilising Vyond, we created animated scenarios that demonstrate real-world auditing situations, allowing learners to visualise best practices and understand the practical application of their new skills. These animated sequences bring theoretical concepts to life, making the learning experience more memorable and impactful.

Skills:

  • Instructional Design

  • Branding

  • Consultancy

  • Digital Design

  • Animation

Project Brief

Duration:

5

Weeks

Our approach went far beyond traditional training materials. We developed a well thought out digital learning module that would empower workers at all levels to understand and execute effective auditing processes. The goal was to create a learning experience that was not just informative, but truly effective in how employees approach quality control and process evaluation.

Using Articulate Rise, we built an interactive, responsive learning platform that breaks down the complex auditing process into clear, digestible components. The module systematically addresses key learning objectives: explaining the purpose of audits, describing the characteristics of a successful audit, identifying escalation procedures, and developing effective documentation techniques.

Animation became a powerful tool in our instructional design strategy. Utilising Vyond, we created animated scenarios that demonstrate real-world auditing situations, allowing learners to visualise best practices and understand the practical application of their new skills. These animated sequences bring theoretical concepts to life, making the learning experience more memorable and impactful.

Skills:

  • Instructional Design

  • Branding

  • Consultancy

  • Digital Design

  • Animation

Project Brief

Duration:

5

Weeks

Our approach went far beyond traditional training materials. We developed a well thought out digital learning module that would empower workers at all levels to understand and execute effective auditing processes. The goal was to create a learning experience that was not just informative, but truly effective in how employees approach quality control and process evaluation.

Using Articulate Rise, we built an interactive, responsive learning platform that breaks down the complex auditing process into clear, digestible components. The module systematically addresses key learning objectives: explaining the purpose of audits, describing the characteristics of a successful audit, identifying escalation procedures, and developing effective documentation techniques.

Animation became a powerful tool in our instructional design strategy. Utilising Vyond, we created animated scenarios that demonstrate real-world auditing situations, allowing learners to visualise best practices and understand the practical application of their new skills. These animated sequences bring theoretical concepts to life, making the learning experience more memorable and impactful.

Skills:

  • Instructional Design

  • Branding

  • Consultancy

  • Digital Design

  • Animation

PLQR + PSSO course welcome page with introduction text listing learning objectives including explaining audit purpose, describing good audits, identifying escalation procedures, and developing effective notes. Includes START COURSE button.
PLQR + PSSO course welcome page with introduction text listing learning objectives including explaining audit purpose, describing good audits, identifying escalation procedures, and developing effective notes. Includes START COURSE button.
The Auditing Process page with manufacturing facility video showing workers operating equipment. Section heading explains what PLQR & PSSO audits are and their importance, with video controls and CONTINUE button.
Taking effective notes training module showing video player with Program Development roadmap graphic featuring a road with yellow flags marking milestones. Section explains importance of note-taking during audits.
How do we perform an Audit? page showing Step 4 guidance about leading teams through audit requirements. Features document illustration with magnifying glass and instructions about capturing team responses and evidence collection.
Interactive learning exercise asking 'What are the signs that you might need to escalate?' with scenarios including 'initial recovery plan delay' and 'audit requirement not met' with decision options for escalation.
PLQR + PSSO course welcome page with introduction text listing learning objectives including explaining audit purpose, describing good audits, identifying escalation procedures, and developing effective notes. Includes START COURSE button.
PLQR + PSSO course welcome page with introduction text listing learning objectives including explaining audit purpose, describing good audits, identifying escalation procedures, and developing effective notes. Includes START COURSE button.
The Auditing Process page with manufacturing facility video showing workers operating equipment. Section heading explains what PLQR & PSSO audits are and their importance, with video controls and CONTINUE button.
Taking effective notes training module showing video player with Program Development roadmap graphic featuring a road with yellow flags marking milestones. Section explains importance of note-taking during audits.
How do we perform an Audit? page showing Step 4 guidance about leading teams through audit requirements. Features document illustration with magnifying glass and instructions about capturing team responses and evidence collection.
Interactive learning exercise asking 'What are the signs that you might need to escalate?' with scenarios including 'initial recovery plan delay' and 'audit requirement not met' with decision options for escalation.
Product Safety training video slide with dark blue background featuring 'Product Safety' in yellow text and 'Risk' in red. Shows illustrated yellow hand holding magnifying glass examining the word 'Risk'. Video player controls visible at bottom.
Product Safety training video slide with dark blue background featuring 'Product Safety' in yellow text and 'Risk' in red. Shows illustrated yellow hand holding magnifying glass examining the word 'Risk'. Video player controls visible at bottom.

Our consultative approach meant working closely with GKN Automotive's team to understand the nuanced challenges of automotive production auditing. We didn't just create a generic training module, we developed a tailored learning solution that speaks directly to the specific audiences of their workforce.

The resulting digital learning module was designed to transform how employees approach quality control, documentation, and continuous improvement. By providing clear guidance on audit purposes, effective note-taking, and issue escalation, we've equipped GKN Automotive's team with a powerful toolkit for maintaining the highest standards of production quality.

You can view the completed project here:

You can view the completed project here:

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Get In Touch

Parkhill Business Centre, Walton Road, Wetherby, West Yorkshire, England, LS22 5DZ

letstalk@bbvisual.co.uk

BBVisual Logo

Get In Touch

Parkhill Business Centre, Walton Road, Wetherby, West Yorkshire, England, LS22 5DZ

letstalk@bbvisual.co.uk

BBVisual Logo

Get In Touch

Parkhill Business Centre, Walton Road, Wetherby, West Yorkshire, England, LS22 5DZ

letstalk@bbvisual.co.uk